Oripan Factory System is an system for production management, supervision and integration of the entire company structure. The aim of OFS is to innovate the production processes of each company, always having information and indicators available within a fully integrated system. OFS includes all production departments to improve efficiency, contain and manage costs, optimize maintenance and maximize the yield of plants and raw materials.
With our exclusive focus on the bakery and pastry industry, we master every aspect of the production process. Understanding daily challenges from ingredient handling to final product quality, we develop integrated solutions that enhance efficiency, consistency, and performance.
Open
Close
Quality controls
In the modern bakery industry, digitalized and automated quality control is essential for ensuring consistency, efficiency, and traceability throughout production. Manual inspections are prone to…
Dosing and mixing are critical steps in the bakery industry, directly impacting dough consistency, texture, and overall product quality. Achieving precise ingredient dosing and optimal mixing…
Packaging and delivery in the bakery industry present critical challenges that impact product freshness, efficiency, and traceability. Inconsistent packaging, labeling errors, and inefficient logistics can lead to…
One of the biggest challenges in the bakery industry is breaking the information barrier between management and the production floor. Manual data collection and siloed information prevent full visibility…
Effective raw material management is crucial in the bakery industry to ensure consistency, cost control, and traceability. Manual tracking of ingredient stocks, inaccurate inventory records…
In the modern bakery industry, digitalized and automated quality control is essential for ensuring consistency, efficiency, and traceability throughout production. Manual inspections are prone to…
Dosing and mixing are critical steps in the bakery industry, directly impacting dough consistency, texture, and overall product quality. Achieving precise ingredient dosing and optimal mixing…
Packaging and delivery in the bakery industry present critical challenges that impact product freshness, efficiency, and traceability. Inconsistent packaging, labeling errors, and inefficient logistics can lead to…
One of the biggest challenges in the bakery industry is breaking the information barrier between management and the production floor. Manual data collection and siloed information prevent full visibility…
Effective raw material management is crucial in the bakery industry to ensure consistency, cost control, and traceability. Manual tracking of ingredient stocks, inaccurate inventory records…
Designed for flexibility, our fully modular system adapts to your needs, allowing seamless expansion and upgrades as your bakery evolves.
All
Management
Production
Analysis
Management
Management
Warehouse
Management
The warehouse module allows the handling of raw materials loads, sub-stocks and automatic reorders through MRP. It also enables automatic discharge of dosed quantity directly from scales in production with automatic check of tolerances.
The system allows to trace the raw and packaging materials, the operations performed by the operator and the processes executed in production in order to have all the useful information to handle any fault and to get statistical data.
The system allows to create a process recipe in a simple and intuitive way thanks to an appealing graphic and to a “drag-and-drop” functionality. The process recipe includes ingredients, process actions and machine settings needed to obtain a final product for each station in production.
Functionality for dynamic planning and scheduling of batches in production based on production line availability (shifts, downtimes, other scheduled runs, …). If a recipe is composed of one or more semi-worked products, then when the finished product is scheduled, the semi-worked product is also scheduled. Possibility to monitor real-time production progress comparing scheduled time and speed with actual ones.
Creation of finished product technical datasheets with automatic calculation of nutritional values and allergens based on the recipe. The system allows for multilingual and multi-version management of the datasheets. The layout is fully customizable with possibility to add information regarding packaging, chemical, microbiological and physical specifications.
Possibility to integrate with company existing ERP through API or other solutions to exchange needed information.
Production
Production
Packaging
Management of primary packaging to communicate production batches to markers, unload and track first-contact materials, and collect data such as product weight, produced units, scraps, and line speed. For secondary packaging, registration and printing of carton and pallet labels, including all necessary traceability information and GTIN for distribution. Possibility to manage shipping packaging to track pallets that still need to be returned by clients.
Guided product picking based on customer order with emission of transport document and packaging list. Automatic alignment of finished product warehouse based on delivered final products.
Maintenance module for the management of spare parts warehouse, preventive maintenance and breakdowns of all machinery and other equipment within the factory and offices. Each assets is associated with its maintenance plans which include maintenance activities, spare parts, PEEs, tools and risk factors. The feature tracks the execution of each maintenance plan with timing, spare parts used and signaled problems. Breakdowns and improvements can also be signaled from our hardware in production to open a ticket for maintenance department.
Integrated quality controls of dough and finished products including check lists, weight & temperature controls, vision systems and automated real-time quality control though OriQ.
Personalized reports and dashboards to display production statistics and KPIs for production processes. Possibility to monitor production progress, machinery status and alarms and related process data batch by batch.
Feature to calculate the primary cost of product manufacturing, including raw materials, labor, and energy. It calculates both the theoretical and actual production costs of the recipe, covering directly attributable costs as well as production-related costs, excluding overhead expenses.
Securing industrial systems against digital threats demands a robust commitment to availability, integrity, and confidentiality. Our approach ensures maximum security and performance through:
Continuous updates to meet the latest technological and security standards.
Scalable architecture, both vertically (adding resources as needed) and horizontally (distributing services across multiple servers).
High availability setup to minimize downtime and ensure system resilience.
Tailored security strategies, designed in collaboration with our clients to protect sensitive data.
Flexible deployment options, offering both on-premise and Cloud solutions to suit your operational needs.
With these measures, we provide a secure, high-performance infrastructure that adapts to your business needs.
The OFS system is able to generate a digital process parallel to the real system, the Digital Twin, i.e. making the virtual replication process elaborating the same inputs that are supplied to the real system. OFS is able to trace in real time the production process on all production lines verifying the operating conditions under which it is performed.
Inside our platform: a visual tour of the software
OFS stands out for its user-friendly design and ease of use. Its intuitive interface, clear navigation, and organized layout make it simple for users to access information and perform tasks efficiently, even with minimal training.
Banner cookie sito Oripan - Impostare le preferenze cookie prima di navigare il sito
A tailored experience
This website uses technical cookies and, subject to prior consent, first- and third-party analytical and profiling cookies. If you close the banner, the settings remain in place and you continue browsing in the absence of cookies other than technical ones. Your consent to the use of cookies other than technical ones is optional and can be withdrawn at any time by setting your cookie preferences. For more information on each type of cookie we use, you can read our Cookie Policy.
Cookies used
Please find below the list of cookies used by our website.
Necessary technical cookies
Sempre attivi
Necessary technical cookies cannot be disabled as the website would not be able to function properly without them. We use them to provide our services and they contribute to basic functionalities such as page browsing, language preference or access to secure areas of the website. They include analytical cookies that make us understand how users interact with the website by collecting statistical anonymous information.
Prima parte2
cm_cookie_cookie-wp
Descrizione: Checks cookie acceptance.
wp-wpml_current_language
Descrizione: Makes it possible to save language settings.
