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Production line

One of the biggest challenges in the bakery industry is breaking the information barrier between management and the production floor. Manual data collection and siloed information prevent full visibility over batch tracking, machine performance, and operator efficiency, making it harder to optimize processes.

Our production gateways provide full shop floor integration, enabling real-time batch tracking across automatic, semi-automatic, and manual processes. They facilitate machine data collection and integration, allowing for precise recipe execution, equipment monitoring, alarm detection, and statistical analysis.

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Batch tracking

Batch tracking enables full traceability from dosing to packaging ensuring seamless monitoring for recalls and compliance, with all data—from raw materials to machine parameters and quality controls—linked to the batch in transit.

Various tracking solutions are available for automatic, semi-automatic, and manual processes, including high-temperature tags for trolleys, piece counters, and other identification technologies, ensuring accurate batch monitoring across the entire production flow.

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Machine integration & data collection

Our gateways enable communication between production machine PLCs and the OFS control system, using PLC native protocols to collect machine data, alarms, efficiency metrics, and other key parameters, batch by batch.

Additionally, the system can send recipes directly to machines based on the final product being produced, ensuring smooth production transitions, minimizing human errors, and optimizing process efficiency.

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SCADA for supervision & control

OFS offers a centralized system for real-time monitoring and control, featuring customizable dashboards and automated notifications to enhance process visibility and responsiveness.

Tracking of ingredients

Ensures real-time tracking and automatic inventory unload of ingredients added throughout the production line, such as toppings, dusting flour, and other additions, improving traceability and stock accuracy.

Tracking of operators activities & MTM

Tracking of operator activities through our gateways also serving as an interface for checklists completion, quality controls, and downtime signaling. The MTM module ensures precise time tracking for each work causal, providing accurate cost calculation and efficiency analysis.

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