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Dosing and Mixing

Dosing and mixing are critical steps in the bakery industry, directly impacting dough consistency, texture, and overall product quality. Achieving precise ingredient dosing and optimal mixing conditions is essential for ensuring uniformity, repeatability, and compliance with production standards.

A centralized control system helps mitigate these risks by standardizing dosing and mixing operations, ensuring accuracy and traceability, and seamlessly integrating manual and automated dosing systems for a more efficient, reliable production process.

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Dosing of manual ingredients

Operators are guided step by step through ingredient dosing for each recipe, ensuring accuracy and consistency in production. The system enforces ingredient tolerances, tracks dosing using FIFO, FEFO, barcode scanning, or manual selection, and automatically updates warehouse inventory based on actual quantities used.

All operations are performed on proprietary industrial-grade hardware, designed to meet hygienic standards ensuring resilience and continuous operation in demanding production environments. Depending on the dosing quantity, required precision, and the production location of the hardware, different options are available:

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TouchTower

Suitable for sacks and larger quantities, with the option to add multiple weighing plates.

oripan-minitouch

MiniTouch

Designed for placement on tables or as a freestanding unit for smaller quantities with the option to add a second weighing plate.

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Pre-mix Preparation

The system allows for the advance preparation of weighed ingredient crates, ensuring efficient and organized production flow. With full traceability through Moka talking tags, each ingredient is precisely monitored from pre-dosing to mixing. This guarantees accurate ingredient tracking and dosing, while maintaining maximum flexibility to adapt to production demands, optimizing both efficiency and process control.

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Dosing of automatic ingredients

The system seamlessly integrates with automatic dosing systems, ensuring precise ingredient tracking and real-time inventory management by unloading the exact dosed quantities from the warehouse. It also enables machine data collection for performance monitoring and process optimization.

By integrating the automated dosing system into a single control software, bakeries benefit from centralized recipe management, improved process consistency, and reduced manual intervention.

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Integrated mixing control

Seamless integration with mixing systems ensures precise recipe execution and real-time process monitoring. Key parameters such as mixing energy and final dough temperature are collected to optimize consistency and efficiency.

Additionally, full traceability of ingredients and pre-mix crates dosed into the mixer enhances quality control and reduces variability throughout production.

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