Effective raw material management is crucial in the bakery industry to ensure consistency, cost control, and traceability. Manual tracking of ingredient stocks, inaccurate inventory records, and inefficient reordering processes can lead to production delays, waste, and quality inconsistencies.
OFS addresses these challenges by automating inventory management, tracking ingredient usage in real-time, and optimizing reordering processes, reducing waste and improving operational efficiency.
Raw materials
management
Warehouse management & traceability
Optimized control of materials from arrival to usage, ensuring full visibility, accuracy, and compliance throughout the supply chain.
- Supplier Orders, Arrivals & Label Printing: The system streamlines supplier order handling, ensuring quality control of received goods, ingredient booking, real-time inventory and automated label printing. This minimizes human errors and delays and ensures full traceability throughout the production process.
- Inventory Control & Automated Reordering: OFS optimizes warehouse management by providing real-time inventory tracking, material requirements planning (MRP), and automated reordering. It ensures optimal stock levels, reduces shortages and overstocking, and streamlines replenishment processes for efficient and cost-effective inventory control.
- Raw Material Traceability: Complete traceability and tracking of all raw materials and packaging materials, whether manually or automatically dosed. This ensures full visibility throughout the production process, improving quality control, compliance, and recall management.
Ingredients preparation
Using a Zebra handheld PC, operators are guided step by step in transferring ingredients from the main warehouse to the production area based on scheduled production and available stock. The system ensures FIFO management and expiration date control, optimizing ingredient flow and reducing waste.
ERP integration
Seamless ERP integration allows for master data import, warehouse data synchronization, and post-production inventory alignment, ensuring accurate stock management and real-time data consistency.